1. INTRODUCTION1、简介

• Effect of Product Development on Cost 产品开发对成本的影响

• Traditional Approach to Product Cost Management 传统的产品成本管理方法

• Target Cost Approach & Comparison 目标成本法

• Design to Cost (DTC) as a Basis to Achieve a Target Cost 成本设计（DFC）以达到目标成本的依据

• A Comprehensive Approach to DTC Achievement During the Five Development Phases: 一个全面的方法来控制实现过程中的五个发展阶段：

Requirements Definition ——需求定义方法

Concept Development ——概念开发研讨会

Assembly Design ——装配设计

Part Design/Selection ——零部件设计/选择

Process Design——流程设计

2. PRODUCT ECONOMICS2、产品经济学

• Economics of Product Development 产品开发经济学

• Relationship of Product Costs, Development Costs & Volume 产品成本、开发成本的关系

• Elements of Costs and Life Cycle Costs (LCC) 成本和生命周期成本（LCC）的元素

• Nonrecurring Development Costs and Recurring Production Costs 一次性开发费用和经常性生产成本

• Tradeoff's Between Recurring & Nonrecurring Costs   循环之间的权衡

• Obtaining & Using Manufacturing and Supplier Cost Data 获取和应用制造与供应商成本数据

• Experience Curves 经验曲线

• Exercise - New Product Business Case 练习-新产品业务案例

3. DEVELOPING A DESIGN TO COST OBJECTIVE & TRACKING COSTS3、开发设计成本目标

• Determining a Target Cost/Design to Cost Objective From the Target Price 从目标价格出发，考虑目标成本和面向成本的设计的目的。

Determining Supply Chain Margins, Distribution Costs, Warranty Costs, Corporate Allocations & Profit ——确定供应链的利润，分销成本，保修成本，企业分配和利益

Target Cost Worksheet & Example ——目标成本工作表和案例

• Allocating & Tracking Target Costs/Design to Cost Objectives 分配总目标成本和面向成本的设计目标

• Using Product Cost Models and Cost Tables to Track Target Costs/Design to Cost Achievement 使用产品成本模型和成本表跟踪目标成本/设计成本的成果

• Basic Product Cost Models - BOM Cost Roll-ups and Spreadsheets 基本的产品成本模型BOM成本展开和电子表格

• Creating and Refining a Predictive Cost Model 创建和优化预测成本模型

• Commercial Cost Model Tools 商业成本模型工具

• Validating Cost Projections 验证成本预测

• Cost Tracking and Performance Monitoring 成本跟踪和性能监控

• Target Cost Tracking Worksheet 目标成本工作表和案例

• Life Cycle Cost Costs & Cost Models 生命周期成本和成本模型

4. DTC DURING REQUIREMENTS DEFINITION4、在需求定义过程中考虑DFC

• Requirements are the Ultimate Cost Driver 需求是最终的成本动因

• Start with the Customer Value Proposition 从顾客价值命题入手

• Conjoint Analysis - Determine What is of Value to the Customer 联合分析-确定哪些是对客户的价值

• Focus on Customer Needs - Functionality vs. Affordability 专注于客户需求-功能性与负担能力

Using Quality Function Deployment to Balance Requirements and Cost ——使用质量功能展开来平衡需求和成本

Using Quality Function Deployment to Understand Cost Drivers ——使用质量功能部署来了解成本动因

Using Quality Function Deployment to Balance Specification Values and Cost——使用质量功能部署来平衡规范值和成本

• Customer Function Diagram to Abstract Requirements and Assess Completeness 客户功能图来抽象化表达要求和评估的完整性

• Evaluating Requirements Based on High Cost to Function Ratio基于提高高性价比来进行需求评估

5. DTC DURING CONCEPT DEVELOPMENT5、在概念开发阶段考虑DFC

• Use of Function Analysis to Explore Concept Requirements and Reduce Costs 运用功能分析法探讨概念需求，并降低成本

• Value Engineering & the Function Analysis/Value Analysis Methodology 价值工程和价值分析，以及价值分析方法

Function Analysis Exercise I  ——功能分析练习

Function Cost Matrix & Value Analysis Matrix ——功能成本矩阵和价值分析矩阵

Function Analysis System Technique (FAST) ——功能分析系统技术（FAST）

Function Analysis Exercise II——函数分析练习②

• Importance of Exploring Concept Alternatives 探索备选概念选择的重要性

• Brainstorming and Other Creativity Techniques 促进创造力的方法——头脑风暴和其他技术

• TRIZ and Theory of Inventive Problem Solving TRIZ发明问题解决理论

• Trimming and Simplification 裁剪和简化

• Concept Evaluation and Concept Selection Matrix 概念评价与概念选择矩阵

• Simplification and the Impact of Architecture on DTC 在DFC的基础上，简化和优化体系

6. DTC DURING ASSEMBLY DESIGN6、在装配设计阶段应用DFC

• Function Analysis with Assembly Design 装配设计功能分析

• The Power of Considering Assembly Design Alternatives 考虑装配设计方案的能力

• Design for Assembly (DFA) 可装配性设计

DFA Principles & Guidelines ——DFA的原则和指南

The Key DFA Principle - Simplification ——关键DFA原则-简化

DFA Exercise I  ——DFA练习1

Avoiding Non-Recurring Costs with Standardization ——避免非经常性费用的标准化

Mistake-Proofing Assembly ——防误装配

Assembly Process and DFA Principles ——装配过程和DFA装配原则

Handling and Orientation ◎ 握持和导向

Location a ndInsertion ◎ 定位和插入

Joining and Fastening ◎ 连接和紧固

Adjustment & Finishing ◎ 调整和完工

DFA Exercise II ——DFA练习二

• Design for Test - Developing an Economic Test Strategy面向测试的设计-设计一个经济的经济试验策略

7. DTC DURING PART DESIGN/SELECTION7、在零部件设计和选择过程中应用DFC

• Function Analysis with Part Design 零部件设计的功能分析

• Evaluating Material and Process Alternatives 评估材料和工艺选择

• Trade-offs of Nonrecurring and Recurring Costs with Tooling Near Net Shape Parts 在接近最终形状零件的模具应用中权衡经常性费用和非经常性费用

• Standardization and Simplification 标准化和简化

• Design for Manufacturability (DFM) 优化设计-可制造性设计(DFM)

Evaluating Material and Process Alternatives ——评估材料和工艺选择

Production Rate & Cost Trade-off's: ——生产速度和成本的权衡Materials, Manufacturing & Tooling 材料，制造和模具

DFM Principles & Guidelines - Machining, Sheetmetal, Injection Molding & PWB's ——机械加工、钣金、注塑、印刷线路板的DFM原则与指南

DFM Exercise ——DFM练习

• Reducing Costs with Early Supplier Involvement & Effective Supplier Partnership 降低成本与早期供应商的参与和有效的供应商合作伙伴关系

• Purchasing Actions to Reduce Cost 降低成本的采购行为

• Minimizing Supply Chain and Logistics Costs最大限度地减少供应链和物流成本

6. DTC DURING PROCESS DESIGN6、在装配设计阶段应用DFC

• Principles of Process Design for Low Cost 低成本工艺设计原理

• The Role of Value Engineering in Process Design & Improvement 价值工程在工艺设计和优化中的作用

• Cost Reduction through Automation and Integration 通过自动化和集成降低成本

• Re-engineering the Development and Production Processes 在开发和生产过程中进行过程再造

• Eliminating Non-Value-Added Activities 消除非增值活动

• Minimizing Cost Through Maximizing Process Capability 通过最大限度地提高过程能力实现最大限度地降低成本

Centering the Mean and Establishing Realistic Tolerances ——聚焦中点并建立现实的公差

A Minimum Cost Strategy Cost Inspection & Test ——成本检查和检验中的最小成本战略

• Optimizing Tolerances for Low Cost为低成本进行优化公差

7. ACHIEVING DESIGN TO COST7、实现设计成本

• Challenging Your Assumptions 挑战你的假设

• DTC Exercise DFC练习

• Achieving DTC - Summary by Development Phase开发阶段实现直接DFC的总结

8. DTC PROCESS AND ORGANIZATION8、直接转矩控制的过程和组织

• Establishing a Design to Cost Program 建立一个DFC工程

• The Design-to-Cost and DFM/A Process DFC和 DFM/A过程

• Design Reviews 设计评审

• Avoiding Local Optimization and Global Suboptimization - Organizational Issues 避免局部优化和全局优化：组织问题

• Use of Product Development Teams to Achieve Cost Targets 利用产品开发团队以达到成本目标

• Roles and Responsibilities 功能角色和职责

• Supplier Roles in Design to Cost 供应商在DFC中的角色

• Essential Metrics to Track Target Cost Achievement跟踪目标成本核心矩阵

9. IMPLEMENTATION & SUMMARY9、实施和小结

• The 10 Steps to Design-to-Cost DFC十步骤

• Deploying a Design to Cost Program to Your Business/Project 在你的业务或项目中实施一个DFC项目

• Overcoming Impediments and Applying Lessons Learned 克服障碍和应用经验教训

• Developing an Action Plan to Close the Gap 制定行动计划来缩小差距Sources of Further Information Questions and Answers

10. DTC EXERCISE (OPTIONAL)10、DFC练习（可选）

• Optional Exercises Analyzing Company Item(s) on Last Day 最后一天，练习分析公司项目（可选）